SPECS
THE BUILD
The build has started as it should have from a concept and weeks long discussions with one of the best builders in Poland Rayo Expedition https://rayoexpedition.com to draw on their experience in organizing expeditions. We drew up a plan and started from the ground.
- the chassis of the car was stripped down to bare metal and painted with Buzzweld kit for chassis https://www.buzzweld.co.uk/user/steel-rusty.jpg Rust Encapsulator+CIO+WAR
- floor pan was painted with Lizzard Skin Ceramic insulation https://www.buzzweld.co.uk/lizardskin-ceramic-insulation-pack.html + Sound Deadening coat https://www.buzzweld.co.uk/lizardskin-sound-deadening.html rest of the paint was also used for the inner parts of the door panels, bulkhead and under the bonnet and any other place where I could fit the gun spray nozzle.
- the frame was covered fully inside with WAR https://www.buzzweld.co.uk/standard-war-war-6000ml-chassis-black-kit.html to protect it for years
- to add to the comfort (heat+noise) the inside floor of the car was covered with https://www.bitmat.pl/stp-black-silver-mata-wygluszajaca-butylowa-alubutyl STP Black Silver alubutyl BITMAT and subsequently https://www.bitmat.pl/k9s-pianka-wygluszajaca-kauczukowa-9mm-samoprzylepna-izolacyjna-gumowa rubber soundproofing foam in different thicknesses
- the Wolf wheels were sand blasted and fully powder coated
- new Toyo Open Country MT tires were fitted
- front and rear ARB Air Lockers were fitted with control switches next to the drivers hand on the front panel
- the drivetrain was fully Ashcroft upgraded
- brakes and brake lines were upgraded
- engine was modified:
- large intercooler from Alive was installed
- all silicone pipes were fitted
- new VGT Hybrid Turbo from Alisport was fitted
- EGR was removed physically + software by BTune https://btune.pl/
- complete custom build exhaust was fitted removing the DPF (original exhaust will be also given to the buyer in case of 100% reversal) and also software modified
- engine was tuned to 200hp and 500Nm ????
- Syncrogearboxes Slickshift was fitted so that the gears change like in a sports car rather than sloppy Defender gearbox https://www.onlinegearboxparts.com/product/defender-puma-slickshift/
- original Polybushes were fitted all round
- Koni Raid was fitted http://www.koni.com/en-US/Cars/Products/OffRoad/Raid/
- OME Springs front and rear were fitted to balance the weight of the car
- rear springs were fitted with AirLift bags which are operated with individual side adjustments; very helpful to level out the car on campsite and when very heavily loaded to stiffen the rear of the car
- front and rear bumpers fully custom made – for the rear one I have a full technical documentation of which I will also hand over to the client. The bumper has many functions including a step covering a winch with the synthetic line threading through it, hi lift mount, table which opens after opening the arm, 2x10ltr slim line cannisters, water tap, loops for high lift access, line mounting points, smallest porta poti box + additional open wall box which can be used to carrying dirty accessories, muddy wellingtons, rubbish or wood for the evening 🔥 .
- 2 T-Max winches are installed in Simba. 12000lbs front and 9500lbs rear both with synthetic lines and controlled from a remote or from switches next to the drivers seat
- All accessory lamps are not cheap chinese ones but Lazer Lamps and Rigid boasting high lumen output and correct beam angle but also ultra high resistance against ingress of water and debris. Front bumper has 2nd gen Tripple R 1000-Elite https://www.lazerlamps.com/triple-r-1000-elite.html boasting over 1,3km of light in the E-Boost mode still containing the E9 approval, top bracket has 2x ST8 Evolution lamps https://www.lazerlamps.com/st8-evolution.html which are incredible for night time off road roaming and handy when inspecting a place to camp. Rear light are Utility 25 lamps https://www.lazerlamps.com/utility25.html which are operated either with reverse gear or full on or full off for convenience. Also on the bar tere are to Ignite lamps https://www.rigidindustries.com/ignite-diffused-black-surface-mount-20531.html which help to see the always dark corners on the side of the car next to the wheels when you don’t see where you but your rubber foot while moving at night. Each side is fitted with one Scene light https://www.rigidindustries.com/1×2-65deg-dc-scene-light-black-86610.html so that when you are camping you know where your meal is cooking🙂 Front bumper also has LED driving lights https://www.rigidindustries.com/d-series-pro-specter-driving-flush-mount-black-2-lights-512313.html individually switched.
- The Defender was turned into an Icarus having installed the AluCab roof conversion https://www.alu-cab.com/product/icarus-roof-conversion/ and so it can fly it was also fitted with a 270deg Awning from AluCab https://www.alu-cab.com/product/270-shadow-awning/ and on the other side a shower cube https://www.alu-cab.com/product/the-alu-cab-shower-cube/
- Dual function Elgena Nautic Compact ME6 water boiler was added to Simba https://www.elgena.de/collections/boiler/products/nautic-compact?variant=14365125507 which is heated with either wet Webasto (Original Webasto fitted in the left wing of the car) behind a custom made lockable door trap, car water system or electrically giving you 6 ltrs of piping hot water whenever you need it.
- Talking about Simba’s heat there is also dry Webasto Airtronic 2000 fitted which warms up the car in no time. You can also switch it on from a remote when you are up in the roof at night and you feet get too cold. Also fitted with programmable controller.
- Further when it comes to heat the Defender front windscreen is heated and side mirrors have been changed to SPAFAX VM3H unbreakable and heated mirrors http://www.spafaxmirrors.com/products/ which you switch on together with the windscreen.
- SOLAR PANEL is installed
- VICTRON ENERGY CONTROLLER – system with MULTIPLUS inverter/charger in one https://www.victronenergy.com/inverters-chargers/multiplus-12v-24v-48v-800va-3kva?_ga=2.22482035.97007307.1621327021-453215320.1621327021 is installed under the floor, Cytric batter combiner https://www.victronenergy.com/battery-isolators-and-combiners/cyrix-battery-combiners is also fitted https://www.victronenergy.com/battery-monitors/bmv-702 battery monitor https://www.victronenergy.com/solar-charge-controllers and to give you full information Color Control GX is combining all elements https://www.victronenergy.com/panel-systems-remote-monitoring/color-control
- primary water tank (Frontrunner) is fitted to Simba in the left wing with the water inlet next to gullwing window, secondary tank is installed in the floor recess behind driver seat. total capacity of tanks exceeds 80ltrs. Water is pumped with a fully brass made pump.
- Frontrunner Defender Gullwing windows are installed on both sides of the car. Left one gives access to the kitchen cabinet. Right one has a custom made interior which houses all the mens toys like axes, machete, saw, shackles etc
- Scheel-mann heated seats are super comfortable http://scheel-mann.com/seats/touring and even a very long drive is not a tad bit tiring for the back. They are also clad with custom made covers
- the dashboard is fitted with a custom shelf made by AluCab which is super handy for all those little things which you always have and never have anywhere to put them
- on the dashboard shelf there is a Garmin Compass fitted so that you always know where you are going
- The bonnet houses a very spacious bag in which you can hide the awning walls https://www.alu-cab.com/product/270-shadow-awning-side-panels/ and chairs etc. Bag comes from Brad Blunt from Bluntforces and is made to high military standards.
- Snow cowl is fitted on the right wing and an Ex-Tec snorkel if properly and tightly installed enabling wading https://shop.ex-tec.de/de/fahrzeug-equipment/erhoehte-luftansaugung-snorkel/schnorchel-snorkel-defender.html
- both diffs are protected with solid aluminum covers to give them extra protection from the elements
- uhf radio is installed including the antennae but never connected
- cb radio is there and it’s a must when travelling with mates
- folding side table (fully custom) is fitted on the left side of the car just under the kitchen gullwing which is mainly used as prep table
- Focal speakers + subwoofer behind the cubby box connected to a premium radio make travelling super enjoyable
- Front lights are https://defenderupgrades.co.uk/product/land-rover-defender-truck-lite-7-led-headlights/ from TruckLite and they have a homologation to use in EU. All parallel lights are Led Wipac lamps.